Integrated engineering: from design to construction

From design to construction

We specialise in basic and detailed design, as well as in global management of complex industrial projects. A highly qualified team and a network of offices operating in Italy and Europe mean that we are able to offer advanced, tailor-made engineering solutions to ensure efficiency and innovation at every stage, from the initial study to completion.

Ferretti Construction provides comprehensive expert management of every aspect of the project to ensure a smooth transition from concept to construction. Our team of dedicated professionals works to offer high-quality, value-added engineering solutions that are carefully customised to meet customers’ specific needs.

Our established experience and the use of state-of-the-art technology ensures the success of every project, regardless of its complexity or extent.

Whether it’s a retrofit on existing facilities (brownfield) or the complete construction of foundations for a new steel mill (greenfield), Ferretti Construction has the know-how, the team, and the resources to bring your project to life.

Discover our projects
disegno progettazione di impianti industriali

Our experience

The industrial plant design is a complex process that requires both basic and detailed engineering expertise, and specific technical expertise. The plant design can be summarised as four types of activity:

The feasibility study is the crucial starting point when constructing an industrial plant. The technical and economic feasibility of the project is assessed by means of a thorough and rigorous analysis that provides the information needed to make informed decisions.

In this initial stage, the project goals are defined and all the information needed is gathered, including:

  • Project Feasibility Study
  • Strategic Assessment
  • Technical Assessment
  • Budget Assessment
  • FEED (Front End Engineering Design) or FEL (Front End Loading) studies

Basic engineering is the initial operational stage of the design process for an industrial plant. This is the step in which the foundations are laid for a safe, efficient, functional and regulation-compliant plant.

The documentation produced unambiguously defines the project to be constructed. The service includes drafting a set of documents to be used for generating a well-defined image of the future plant:

  • Definition and formalisation of the general plant layout
  • Draft of the Master plan
  • Preparation and assessment of the tender documentation

Ferretti Construction focuses on precise and thorough design of all components and systems involved in the project, ensuring that every aspect is carefully planned and documented for construction and subsequent implementation.

Detailed engineering encompasses several branches:

  • Civil engineering
  • Structural engineering
  • Piping engineering
  • BOP (Balance of Plant) engineering

Our Fast-Track Engineering service is the flagship of our range of services. It consists of dedicated custom engineering aimed at revamping industrial foundations. Our innovative Fast-Track system means we are able to reduce work times by up to 75% by accelerating the entire design and construction process through the use of pre-assembled foundation blocks, developed using the integrated “design & build” approach.

This advanced method allows us to optimise times and resources while maintaining the highest quality standards at every stage of the project. Our integrated and highly specialised approach includes:

  • Preliminary studies: analysis for pre-construction of steel blocks to speed up the project schedule
  • As-built analysis: review of existing drawings and on-site assessments to determine the optimal locations for structural cuts, while preserving existing foundations/installations
  • Load and soil analysis: comprehensive review of load impacts on foundations using soil investigation reports and as-built drawings
  • Foundation design: detailed drawings for new foundations, including reinforcement plans and formwork
  • Adaptation to pre-assembled blocks: modification of concrete structures to adapt them to the requirements of pre-assembled blocks, while maintaining engineering specifications
  • Frame construction: drafting of detailed drawings for primary and secondary steel frames using various profiles
  • Material preparation: preparation of steel and embedded steel reinforcement bars
  • Calculation reports: detailed engineering calculation reports in accordance with local standards and codes

With our Fast-Track system, we guarantee fast times and top-quality results, responding efficiently and accurately to the needs of industrial plant modernisation.

Request information

Write to us if you are looking for the right partner for your industrial plant design. One of our experts will contact you immediately!

Contact us

REFERENCE WORKS

Discover the industrial plant engineering and design work we have completed since 1997.

2024

ITALY8” ALPHA Flying Shear Line

2024

ITALYTubes Packaging Line

2024

ITALYNew Longitudinal Slitting Line Foundation

2024

ITALY8” Stainless Steel Pipe Profiling Line

2024

GERMANYHot Strip Mill Foundations (Fast-track) Revamping
See all the references